Understanding Fuel Efficiency for Heavy Equipment

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Heavy equipment fuel efficiency is vital for boosting profits and reducing your environmental impact. Various factors can increase or decrease your fuel consumption. From the equipment you choose to your site layouts, specific strategies can help you save money across all your projects.

Importance of Understanding Fuel Efficiency for Heavy Equipment

Heavy equipment fuel consumption significantly impacts your operations, and improving heavy equipment fuel economy offers several advantages.

Cost Savings

Heavy machinery fuel savings can quickly add up. Adjust your jobsite strategies and practices to save more money on overhead costs and increase your company’s profits.

Impacto medioambiental

Reducing fuel consumption and emissions also benefits the environment. The more fuel-efficient your operations are, the fewer greenhouse gases you release into the air.

What Determines Fuel Efficiency for Heavy Equipment?

Various factors can affect fuel consumption, increasing or lowering the fuel your equipment burns through. Pay close attention to these details when evaluating your company’s fuel usage.

Equipment Make and Model

Efficiency begins before your equipment leaves the lot. Remember the following factors when upgrading or expanding your fleet.

  • Equipment type: Features like eco-mode settings and automated shutdowns prevent fuel waste by optimizing hydraulic power for lighter tasks and reducing engine idling.
  • Engine technology: Modern, fuel-efficient engines tend to consume less fuel than older models. Features such as variable valve timing, common-rail direct injection and turbocharging optimize combustion, delivering more power with less fuel.

Equipment Care

Heavy machines require ongoing care to ensure efficient operation. These factors can increase or decrease your fleet’s consumption.

  • Maintenance: Regular maintenance ensures components operate as efficiently as possible. If you notice a machine consuming more fuel than usual, clogged filters or damaged parts may be the cause.
  • Track and tire conditions: Clean, aligned tracks with well-maintained components operate with less strain and don’t require as much power to perform tasks. If you have wheeled equipment, properly inflated tires reduce rolling resistance for more efficient operation.

Operación

These habits and practices can significantly impact fuel efficiency.

  • Idle time: Idle time is a primary cause of excessive fuel consumption. Minimize the time your engine runs without actively working.
  • Weight: A machine consumes more fuel as its weight increases. Attachments and materials can significantly increase your equipment’s total weight and increase its fuel consumption.
  • Operator technique: Practices such as smooth acceleration reduce fuel consumption, while habits such as harsh braking increase fuel consumption.
  • Site setup and travel distance: How operators maneuver equipment around a site can impact fuel consumption. For example, running a wheel loader a shorter distance to move materials lets you complete more work with less fuel. This principle also applies to travel between construction sites.
  • Outdoor temperature: Equipment tends to consume more fuel in the heat and less fuel on cooler days. Frigid temperatures can also thicken diesel fuel or make hydraulic fluids more viscous, causing the engine to work harder.

How to Reduce Fuel Consumption in Your Heavy Equipment

Use the following strategies to reduce fuel consumption and operating costs.

Invest in Fuel-Efficient Equipment Models

Investing in fuel-efficient equipment can yield a significant return on investment. Look for new or used equipment with the following features:

  • Fuel-efficient engines
  • Electric or hybrid options
  • Automatic shutdown
  • Eco-mode settings
  • Roof fairings and side skirts to reduce wind resistance
  • Excellent maintenance records

It’s also critical to choose the correct equipment for each job. Using an oversized or undersized machine will increase your fuel consumption.

Schedule Regular Maintenance

Preventive maintenance is the secret to operating at peak efficiency. Schedule regular maintenance for your machines, paying close attention to these elements.

  • Filters: A clean filter allows unrestricted airflow into your equipment engine’s combustion chamber, providing an adequate air-fuel mixture that supports complete combustion and prevents your engine from working harder and wasting fuel.
  • Tracks or tires: Clear debris from tracks, check their alignment and maintain their components for efficient equipment operation. For wheeled equipment, you should regularly inspect the wheels for proper alignment and the tires for adequate inflation.

Implement Proper Load Distribution

Efficient load distribution manages your equipment’s weight when lifting or moving materials. Center the heaviest part of each load over your equipment’s axles, as close to your machine’s center of gravity as possible. Keep loads low to the ground and within the equipment’s limit for stability. Remember that soil weight can vary by specific type and moisture content.

Train Operators on Efficient Techniques

Operational techniques are equally as critical as the equipment you choose and how you maintain it. Train each operator to practice these habits for optimal efficiency:

  • Accelerate smoothly.
  • Avoid hard braking.
  • Use the correct gear for each task.

Optimize Site Layout and Schedules

How you organize equipment, materials and routes on your jobsite can increase or decrease fuel consumption. To reduce fuel usage, you can survey your site and determine the shortest routes for earthmoving tasks. Movement paths should be as direct and maneuverable as possible to prevent delays and avoid excess idle time. You should also optimize centralized stockpiling areas for excavated waste, ensuring it’s close to your excavation area without obstructing equipment paths.

Schedule work to avoid operating equipment in extreme temperatures. In summer, plan heavier work for cooler days or during the morning or evening for efficient engine performance. 

In the winter, give machines a brief, low-idle period to warm up, bringing fuel and fluids to an optimal temperature before starting work. If you frequently operate in below-freezing temperatures, install engine block heaters to improve combustion.

Boost Fuel Efficiency With Dependable Equipment

Investing in high-quality equipment is one of the best ways to boost fuel efficiency. Gregory Poole Equipment Company offers fuel-efficient equipment through our Fuel Promise Program

We understand how much fuel costs can impact your bottom line, and our Customer Value Agreement guarantees that your equipment’s fuel consumption will not exceed its promised value. If it does, you receive a parts credit to make up for the difference. 

Our selection of fuel-efficient equipment can significantly reduce fuel costs and boost profits. Contact us to learn more about our equipment and how we can help you choose the perfect fuel-efficient model for each application.